Industrial Cooling

Oil to water in the STA shell and tube cooler. Water or glycol to air in the WAC packaged cooler. Two ways to take process heat out of a plant.

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Industrial Cooling with IPAC Equipment

The STA Series is a shell and tube cooler for oil: hydraulic fluid on a power unit, lubricating oil on a compressor or gearbox, quench or transmission oil, transformer oil. Oil flows across baffled copper tubes in the shell while cooling water passes through the tubes in one, two or four passes. Seventeen sizes are catalogued by shell diameter and length.

Sizing and selecting an IPAC STA shell and tube oil cooler for a hydraulic power unit, with the MBH method and correction factors from the STA data sheet. Read the Hydraulic Oil Cooling page »

IPAC STA shell and tube coolers for compressor lubricating oil, gearbox oil, transmission and transformer oil, with notes on tube materials and pass selection. Read the Lube Oil Cooling page »

Using an IPAC WAC packaged closed-circuit cooler to reject heat from a clean water or glycol loop to ambient air, in place of a cooling tower. Read the Closed-Loop Water & Glycol page »

Combining IPAC STA shell and tube coolers, water-cooled aftercoolers and WAC closed-circuit coolers for general process water cooling duty. Read the Process Water Cooling page »

For oil coolers and closed-circuit units alike. heat load in BTU/hr, or flow and temperature drop on the hot side; fluid type, and glycol percentage if any; cooling water inlet temperature, or ambient air for a WAC; allowable pressure drop on each side; design pressure and any code requirement. Call 1-805-484-2992.

Beyond compressed air, IPAC built two ranges for general industrial heat rejection.

IPAC STA shell and tube oil cooler with cast iron bonnets

Industrial Cooling: the Pages in This Section

Industrial Cooling Applications

Two ranges, four duties. The STA shell and tube cooler handles oil and, with a different factor, water-to-water; the WAC closed-circuit cooler rejects a loop's heat to air and is often the water source for everything else.


WAC Closed-Circuit Coolers

The WAC Series is a packaged closed-circuit cooler that rejects heat from a water or glycol loop directly to ambient air, with the pump, radiator, fans, expansion tank and control valve all on one frame. It replaces a cooling tower where the loop must stay clean or where a tower is impractical, and it is often the water source for an STA cooler or a water-cooled aftercooler when the plant has no other supply.

Viscosity Is the Recurring Problem

Oil transfers heat far less readily than water and its viscosity rises steeply as it cools, so the cold end of an oil cooler works hardest for the least return. The STA puts oil on the shell side across baffled tubes to keep the oil-side pressure drop low, and the MBH method corrects the rating for oil outlet temperature and water inlet.

Closed Loops Stay Clean

A tower loop picks up dust, oxygen and biological growth; a closed glycol loop through a WAC does not, and it runs outdoors through the winter. That is why the WAC is chosen for induction heaters, welders, lasers, mould tooling and anything else that scale would ruin.


IPAC Ranges for Industrial Cooling


IPAC STA Series shell and tube oil cooler, HiROSS-era unit with cast iron bonnets and steel shell
IPAC WAC Series packaged closed-circuit water cooler with fan, pump and expansion tank on one frame
IPAC W 51 Series water-cooled shell and tube aftercooler showing the copper tube bundle at the tubesheet

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