Air leaves a compressor hot - typically 250°F from a two-stage rotary screw and up to 350°F from a single-stage machine - and saturated with water vapour. An aftercooler brings that temperature down before the air reaches the receiver, condensing most of the water so a separator can remove it. Every 1,000 SCFM of air at 100 PSIG carries more than 30 gallons of water a day into the system if it is not cooled first.
IPAC built three aftercooler ranges to do this. The A Series uses a fan and ambient air and needs no water. The 51 Series is a shell and tube unit that cools with plant water to within 15 to 20°F of the water temperature. The 59 Series is the same construction eight inches longer, for a 5 to 10°F approach where drier air is worth the extra surface.
| SERIES | COOLING | RANGE | APPROACH | PRESSURE | MODELS |
| A Series | Ambient air, axial fan | 30-2,800 SCFM | 15°F to ambient | 200 PSIG | 15 |
| 51 Series | Water, shell & tube | 38-4,785 SCFM | 15-20°F to water | 200 / 300 PSIG | 15 |
| 59 Series | Water, shell & tube | 37-11,970 SCFM | 5-10°F to water | 200 / 300 PSIG | 19 |
A selection comes together quickly once the duty is stated.
Where a unit is being replaced, the nameplate does most of the work.